Data logging for battery storage sites

A grid-scale battery produces thousands of signals a second, and the questions come later: was the response delivered, why did the rack trip, is the degradation inside warranty. Vault keeps the answers on site.

Vault showing a container on a simulated battery site: inverter power and DC values in lanes, with the containers and racks listed in the plant tree.
A simulated 20 MW, 40 MWh site: eight containers, each with a PCS, a BMS and ten racks, plus metering, switchgear, transformers, HVAC, fire and security. About 2,500 signals, logged at one second.

What a battery site should keep

Log at the PLC or site controller, where the signals are already gathered, and keep the raw values. Averages can always be calculated later; detail thrown away cannot be recovered.

Point of connection
Active and reactive power, frequency, voltages, energy registers: your own record of every dispatch.
PCS
Setpoint against actual power, state, faults, DC voltage and current, IGBT and heatsink temperatures.
BMS and racks
State of charge and health, cell voltage and temperature extremes with cell numbers, contactor states, insulation resistance, balancing.
Balance of plant
Switchgear positions and trips, transformer temperatures and gases, HVAC modes, fire and gas detection.
Site controller
Dispatch mode, limits, availability and the instructions received, so the site's behaviour can be matched to what it was told to do.

Why the gaps matter more here

On a battery site the record is commercial evidence. A trend that quietly joins across a two-minute outage can show a response that was never measured.

Service delivery

When delivery of a frequency or reserve service is questioned, your own one-second record, with honest gaps and declared compression, shows what the site did. It sits beside the 20 Hz performance data NESO's dynamic services require; it does not replace it.

Warranty and degradation

Cell temperatures, cycle counts and state of health over years, in open files that the operator owns, not only in the supplier's portal.

Trips and investigations

Play back the minutes before a trip across PCS, BMS and switchgear on one time axis, then export the window with its notes.

0.57 GBa day

What 2,500 signals at one second (1,058 changes a second) took in the week-long soak with no deadband. A 512 GB drive used to 75 % holds about 22 months; deadband on slow signals stretches that.

See Vault on your own plant

Early access sites get the full product, direct help from engineering, and their first site licence for £1,995 instead of £2,495.